Basic Info.
Application Material
Silicon Steel
Cutting Thickness
0.23-0.35mm
Cutting Length
150-9999mm
PLC
Mitsubishi, or Siemens
Transport Package
Seaworthy Packing
Product Description
JTXE-ZZ-300Z Transformer Steel Core Cut to Length Line
Cut to Length Line Process Introduction
Two shearing two punching silicon steel cutting line with step-lap is an automatic production line for the silicon steel sheet shearing, consists of the following parts:Uncoiler, Feed buffer, Feeder, Punch parts, Shear parts, Conveyor, Material machine, Pneumatic system, Electronic control system.
Cut to Length Line Composition
1,Single head hydraulic material rack
| | Coil inner diameter(mm) | 495-510 |
| Coil max outer diameter(mm) | 1200 |
| Expand scope of the expansion head(mm) | 470-520 |
| Coil max width(mm) | 420 |
| Single head max loading weight(t) | 1.5 |
| Function:the opening head is composed of four flaps,automatically tighten or loosen the coil.According to feeding speed,synchronous non-pole speed adjustment,realize the open volume function. |
2,No pit slope material guide equipment
Function:adopt slope buffer guide,it consists of an inclined guide plate and a detection switch. The test switch is installed on the guide board, and the change of the position of the silicon steel strip is triggered to trigger the detection switch to send the signal to control the opening of the coil. Can realize upper limit protection,lower limit stop,normal running,acceleration,deceleration control.
3,Feeding material equipment
| Double roll structure,the equipment is composed of a fixed scale roller,servo motor,synchronous belt wheel reducer,base and so on. |
| Measuring roll:2, down roll is made of Gcr15 steel alloy,after adjustment ,quenching treatment,polishing after grinding ,upper roller outer round polyurethane. |
| Control:Taida servo drive |
| upper roller can manually control lifting up and down. |
4,Punching section
| A set of V shape punching, a set of hole shape punching |
| O shape punching is driven by the servo motor directly connected with the crankshaft to drive the upper die down to the O shape hole. |
| Hole diameter 10-20 |
| V shape punching is driven by the servo motor belt reducer to drive the upper die from the top down to make the V-shape. |
| V shape punching can realize stepping function by inwardly adjusting the motor. |
5,Cutting section
| Cutting blade material:hard steel alloy |
| The cutting mode is driven by the servo motor belt reducer to drive the crankshaft. |
| Function:according to the drawing requirement,cut the edge pieces,yokes,middle column and so on. |
6,Conveyor
Function:the conveyor is driven by a AC1.5kw motor to drive the steel core strip from the punching section, and the cutting section, and shears are cut off and then transferred to the transfer device of the material receiving mechanism.
7,Material sorting device
Distributing device:the different shape of the strip is transmitted to different pressure feeding devices through the opening and closing of the deviding plate.
Pressing device:automatically separate the two kinds of strip shape by pneumatic tensioning device.
8,Pneumatic system
Provide power to the cylinder of production line
9,Electronic control system and operation system
Parameters
1,High Speed High Precision Slitting Line
| Model Name | JT1250 |
| Cutting Thickness(mm) | 0.23-0.5 |
| Cutting Width(mm) | 40-1200 |
| Coil Weight(t) | 5 |
| Feeding Speed(m/min) | 80-120 |
| Straightness Deviation of Each Edge(mm/m) | 0.1 |
| Cutting Angle Accuracy DEG | ±0.025 |
| Band Width Accuracy(mm) | ±0.1 |
| Total Motor Power(KW) | 55 |
2,Precision high speed cut-to-length linenonstop cutting
Two cutting two punching(ordinary type)
| Model Name | JTXE-LL-300 | JTXE-LL-400 |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 |
| Cutting Length(mm) | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 15 | 16.5 |
Two cutting two punching(step type)
| Model Name | JTXE-LL-300Z | JTXE-LL-400Z |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 |
| Cutting Length(mm) | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 20 | 21.5 |
Two cutting two punching(centralized positioning)
| Model Name | JTXE-LL-400ZX | JTXE-LL-600ZX |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-400 | 60-600 |
| Cutting Length(mm) | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 24 | 26 |
3,Precision high speed cut-to-length line nonstop cutting
Two cutting one punching
| Model Name | JTXE-X-300 | JTXE-X-400 | JTXE-X-600 |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 | 60-600 |
| Cutting Length(mm) | 350-9999 | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 12 | 13.5 | 13.5 |
4,Center Post Silicon Steel Cut to Length Line(step type)
| Model Name | JTXE-ZZ-300Z | JTXE-ZZ-400Z |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 |
| Cutting Length(mm) | 150-9999 | 150-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 14 | 14 |
5,Electric Reactor Silicon Steel Cut to Length Line
| Model Name | JTXE-300 | JTXE-400 | JTXE-600 |
| Cutting Thickness(mm) | 0.23-0.5 | 0.23-0.5 | 0.23-0.5 |
| Cutting Width(mm) | 40-300 | 40-400 | 40-600 |
| Cutting Length(mm) | 10-9999 | 10-9999 | 10-9999 |
| Feeding Speed(m/min) | 180 | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.05 | ±0.05 | ±0.05 |
| Total Motor Power(KW) | 10 | 10 | 12 |
Cut to Length Line Working Pictures
Cut to Length Line Quality and After-sell Service
1,Within one year from the date of acceptance of the equipment,the equipment is within the normal operation,use and maintenance on the buyer side,free of charge for one year of quality guarantee.
1.1,Provide the spare parts list and quantity of spare parts.
1.2,Provide related training,and be responsible for the installation and debugging.
1.3,Notify supplier of equipment problem,please inform the technical department the detailed problem,and it is best to communicate by phone or email,if it can not be solved by phone or email,supplier will go to buyer's worksite to solve the problem in the agreed time.
2,Not in the condition of quality guarantee
2.1, It is not in the quality warranty range if the problem caused by the buyer's improper operation.
2.2,Without the written consent of the seller,the buyer change the parts of the machines.
2.3, Cost of quick-wear part.
Address:
No. 129, Longxi Road, Zhouzhuang Town, Jiangyin, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Manufacturing & Processing Machinery, Transportation
Management System Certification:
ISO 9001
Company Introduction:
Juntao is a professional supplier for machinery, especially transformer core cutting line, transformer making machine and scrap metal recycling machine, such as automatic silicon steel slitting line, CNC high precision silicon steel cut to length machine line, metal baler, metal briquetting press machine, scrap metal shredder and crusher, and the machines and spare parts that related to transformer core making and metal recycling. Our company is located in Jiangyin City, Jiangsu Province, is about 150KM from Shanghai Pudong International Airport, there is also hourly high speed trains from Shanghai to Wuxi, and half an hour′s drive from Wuxi station to our company. It′s very convenient for you to visit our company have a test of our machine.
We concentrate on machine innovation, upgrading and after-sell follow. We keep up with the industry standard and trend, Our workshop have a strict quality control system, we purchase very high quality raw material, spare parts, and each machine must be approved by testing in every progress. With years of professional experience we have good relationship with customers all over China and more than 30 countries, most in Dubai, Russia, India, Thailand, South Africa, Bangladesh, Japan, Indonesia and so on.
Good machines produce bright future! We hold the operation policy of quality first, good credit and users upmost. Our goal is making worldwide customer satisfied with our machines, with our machines we can produce more bright future together.
